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Orbital Fabrications

Orbital Fabrications Ltd are specialists in stainless steel welding and assembly, providing gas and liquid delivery systems to the semiconductor, pharmaceutical, aerospace, chemical, nuclear and allied industries.

Business Imperative

By mid-2016, it had become clear that Orbital Fabrications had outgrown its internal systems, explains the company’s Business Development Manager, Graham Scrivener.

“We had a basic CRM system, a Sage accounting system – and lots of spreadsheets and paper-based systems,” he recalls. “We were spending hours in internal meetings, passing spreadsheets around the table. We realised that if we wanted to continue to grow as we had been doing, then we would need to invest in something better.”

Challenge

The problem? Orbital Fabrications is not a large business. Family-owned, it had at that point just 45 employees, with sales revenues of just under £6 million. What was required, the company soon realised, was an affordable system that offered the capabilities that it needed, without imposing a significant implementation and administration burden on the business.

“As we began our search, it was something of a shock to discover the number of providers in the marketplace – and the cost, and complexity, of the systems that were on offer,” says Graham. “We wanted to do the job properly, and soon realised that it was going to take a long time to investigate every option.”

In fact, he relates, it was to be over a year before a shortlist of three providers emerged, one of which was Exel Computer Systems, with its EFACS E/8 ERP system. Beginning in September 2017, detailed discussions began with each provider, with demonstrations arranged so that Orbital’s management could see each system in operation.

“All the systems were very similar in terms of pricing and support contracts and so on,” says Graham. “But there was one clear winner – Exel Computer Systems, with EFACS E/8. And so, in August 2018, we signed the contract.”

Why Exel?

Any ERP system on the market will have been designed so as to be able to fit the needs of a wide range of businesses, explains David Williams, Orbital’s Technical Administrator. And inevitably, he adds, the match between the systems on offer and Orbital’s own requirements wasn’t perfect.

What made EFACS E/8 stand out, he says, was the depth and breadth of its extensive customisation toolkit – a toolkit that Orbital could deploy itself, during implementation, without further recourse to the vendor.

“With EFACS E/8, we saw that we could get exactly what we wanted, without compromise – and without additional cost,” he sums up. “That was a hugely powerful argument in Exel’s favour, and one that won the day in terms of the eventual decision. We wouldn’t have to compromise, and we could do the majority of the work ourselves.”

Implementation

Implementation began almost immediately. Orbital acquired a server, installed the EFACS E/8 software and set up a three-person implementation team – Graham Scrivener, David Williams, and Orbital’s Supply Chain Manager, Martin Wren.

In addition, a newly-appointed Director recommended nominating a community of ‘super-users’ to spearhead training and deployment within individual departments of the company.

“The implementation has been really good for us, even before the ‘go live’ point,” says Graham. “It’s made us look at all our internal processes, and redesign them around best practice, while also taking inspiration from EFACS’ core functionality to shape and improve them. We knew, right from the start, that we’d have to do this, but hadn’t really appreciated how powerful the redesign would be.”

Go live, he adds, is scheduled for the forthcoming company financial year-end, although the system itself would be ready well before that point.

Business Benefits

With implementation preparations well-advanced, it has become clear that EFACS E/8 is fully set to deliver on Orbital’s expectations for it.

“We’re going to have greatly improved visibility into the business, with a lot less time spent in meetings comparing different spreadsheets,” say the implementation team. “Stock accuracy levels will be higher, and we’re anticipating superior feedback from the factory floor in terms of order progress. We’re also expecting a tenfold performance improvement in reporting, given EFACS’ inbuilt reporting capabilities and extensions.”

Just as importantly, they add, the process of acquiring a full ERP system has changed Orbital’s approach to data and data integration. While it isn’t anticipated that the company will decommission its Microsoft Sharepoint portal, the strategy going forward is to hold as much information within EFACS as is possible, including incorporating Orbital’s existing ISO 9001:2015 accredited Quality Management System.

“We’ll finally have our ‘single version of the truth’ – and it will be EFACS,” sums up David. “All the data will be on EFACS, and fully accessible. From our initial starting point, that’s going to be an incredible transformation.”